Facility Overview
Aluminium plays a defining role in how modern industries build, move, and scale.
At Konarka Metals, our manufacturing facility is designed to support this responsibility – operating as a disciplined, integrated system where material science, process control, and execution come together.
Manufacturing Infrastructure
Our infrastructure brings together advanced extrusion systems, an in-house foundry, and controlled shop-floor environments to support both standard production and customised industrial requirements.
Capacity & Scale
Konarka Metals operates with manufacturing scale that supports both volume and complexity.
Billets: 18,000 MTPA
Profiles: 6,480 MTPA
Ingots: 3,600 MTPA
2,25,000 sq. ft.
Our infrastructure is structured to meet demanding delivery timelines while maintaining process control and product integrity.
Technology & Equipment
Robust equipment underpins reliable aluminium processing.
This setup supports consistent billet quality and refined grain structure across alloys.
Engineering & Tooling
Engineering discipline defines extrusion performance.
In-house tooling, premium-grade die materials, and a library of more than 2,000 die designs along with enable precision, repeatability, and efficient development of customised profiles.
3D Extrusion Simulations
Predictability is essential in extrusion manufacturing.
3D extrusion simulations are used to validate profile feasibility, accuracy, and performance before production — reducing uncertainty and supporting consistent outcomes.
3D Printing & Prototyping
Prototyping enables confident manufacturing decisions.
Early-stage prototypes allow faster iterations and smoother transition from design to production, particularly for customised and complex profiles.
Quality Control & Testing
Quality is governed through a structured 9-step quality control program applied across manufacturing stages. Testing includes:
This ensures alignment with international standards and defined specifications.
Safety Standards &
Certifications
Safety is embedded within manufacturing systems and processes.
Quality Management
Environmental Management
Occupational Health & Safety
All certifications are awarded by TÃœV Nord, Germany
Sustainability Practices
Sustainability is the north star of our manufacturing practices — focusing on efficient resource utilisation, responsible recycling, and disciplined processes that support long-life applications and global market expectations.
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